Fabrication and synthesis of SnO X thin films: a review

  • ORIGINAL ARTICLE
  • Published: 03 November 2020
  • Volume 111 , pages 2809–2831, ( 2020 )

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  • Emeka Charles Nwanna 1 ,
  • Patrick Ehi Imoisili 1 &
  • Tien-Chien Jen   ORCID: orcid.org/0000-0003-1743-4668 1  

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Due to its exceptional electrical, optical, chemical and magnetic properties, tin oxide (SnO and SnO 2 ), which is a functional material, has gained enormous attention for use in a variety of applications. Films of SnO X have a direct band gap between the ranges of 2.2 and 3.6 eV, with these films finding usefulness in various functions such as solar cells, transparent conducting oxides for gas sensors, lithium-ion batteries and microelectronics, and use in the optoelectronics industries. In order to satisfy the needs of a broad range of these applications, thin films with an extensive properties span defined by film composition, thickness, structural properties and morphology are required. This article explains the theory and research status of the various manufacturing processes of tin oxide. The purpose is to analyze the effects of the thin films through distinct forms of deposition. The general finding summarized in this research on SnO X showed that various researchers studied specific characteristics of tin oxide properties restricted by experimental conditions.

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The authors hereby devote acknowledgement to the University Research Commission (URC), the Global Excellence Stature (GES) as well as the National Research Foundation (NRF) South Africa for being supportive financially.

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Nwanna, E.C., Imoisili, P.E. & Jen, TC. Fabrication and synthesis of SnO X thin films: a review. Int J Adv Manuf Technol 111 , 2809–2831 (2020). https://doi.org/10.1007/s00170-020-06223-8

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Home > Books > Thin Films - Deposition Methods and Applications

Thin Films Processed by SILAR Method

Submitted: 11 June 2022 Reviewed: 11 July 2022 Published: 22 December 2022

DOI: 10.5772/intechopen.106476

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SILAR is one of the simplest techniques in terms of the better flexibility of the substrate choice, capability of large-area fabrication, deposition of stable and adherent film, low processing temperature for the film fabrication as well as reproducibility. This technique is very budget friendly since it does not require any sophisticated equipment. Moreover, various fabrication parameters such as solution concentration, precursors, the number of cycles during immersion, pH, annealing, doping, and growth temperature affect the rate of fabrication as well as the structural, optical, and electrical properties of the fabricated thin films led the technique unique to study in an extensive manner. A chapter regarding different aspects of semiconductors-based optoelectronics by SILAR has yet to be published. This chapter will concern the recent progress that has recently been made in different aspects of materials processed by the SILAR. It will describe the theory, mechanism, and factors affecting SILAR deposition as well as recent advancements in the field. Finally, conclusions and perspectives concerning the use of materials in optoelectronic devices will be represented.

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Md abdul majed patwary *.

  • Department of Chemistry, Comilla University, Cumilla, Bangladesh

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1. Introduction

The thin film is generally fabricated on a simply cleaned and rigid planar substrate having no dimensional limits. There is no restriction on the surface of the coating materials, so films can be fabricated on temperature-sensitive substrates like plastics. Even oxidation or corrosion of metal backing substrates can be used to deposit films by choosing suitable precursors.

The deposition rates and film thickness can be well controlled by monitoring reactant precursors, which are generally the desired cationic and anionic salts dissolved in solvents, while the anticipated stoichiometry can be attained through changing their type, concentration, or other involved dipping parameters.

By controlling the number of deposition cycles and concentration of species, the thicknesses of the thin films can be simply tuned over a wide range such as from nm scale to μm.

SILAR fabrications are very convenient and energy efficient as the technique is mostly controlled at room or low temperature. If required, the as-deposited coating materials can be annealed post-deposition to activate grain growth, crystallization, etc.

Besides, the fabricated thin films can be reformed to show preferential crystallographic orientation as well as grain assembly due to the controllability of ionic reactions performed at the substrate solution interface.

The SILAR method supports film development only on the surface of the substrate that is immersed into the solution, hence diminishing unnecessary consumption of the used reactants. If required, precursor solutions could also be reloaded and reprocessed.

Therefore, SILAR is a vastly multipurpose and influential process for the fabrication of numerous thin film materials having huge technological attention and, hence, unlocked a wide window in optoelectronic device applications.

2. Theory and process mechanism

SILAR is widely used, simple technique to fabricate high-quality thin films [ 3 , 15 ]. During deposition, successive ionic layer adsorption and reaction of the ions take place at the solid-solution interface of the substrate. Thus, the thin film of the compound, A p B y is deposited on to the substrate surface by dint of the adsorbed cations, xA y+ and anions, qB p− due to the following heterogeneous chemical reactions:

where x, y, p, q and y + , q + , x − , p − are the number and charges of the corresponding ions A (metal ions), P (cationic precursor), Q (anionic precursor), and B (anions) respectively [ 2 , 16 ]. Sometimes, the ligands L n are a necessity to complete the reaction [ 17 , 18 , 19 , 20 ]. The solution having the first element containing the final target material can be thought as the compound A x Q y fully dissociated in the chosen solvent such as in water (Reaction 3). Usually, A x Q y is a metal salt where A y + represents cations such as Zn 2+ , Cu 2+ , Mn 2+ , Cd 2+ , Bi 3+ , and B p − represents anions such as NO 3− , Cl − , SO 4 2− .

Hence, a basic SILAR cycle comprises four different steps, correlating alternate immersion of the substrate into cationic and anionic precursor solution followed by rinsing in every immersion cycle to eliminate loosely adhered particles as shown in Figure 1 and described below:

thin film thesis

Representation of different steps during a SILAR cycle.

2.1 Adsorption

First step of the SILAR process is the formation of the Helmholtz double layer, which is due to the initial adsorption of cationic precursor, x A y + , on the surface of the substrate. This layer is generally composed of two charged layers, the positively charged inner layer and negatively charged outer layers. The positive (+ve) layer consists of the cations, x A y + , while the negative (−ve) layer, y Q x − , is the counter ions of the cations.

2.2 Rinsing I

In the second step, excessive adsorbed ions, x A y + and y Q x − , are rinsed away from the diffusion layer toward the bulk solution and a hypothetical monolayer is formed. This results in a saturated electrical double layer showing an ideal scenario of the process.

2.3 Reaction

In the reaction stage, the anions, qB p − , from anionic precursor solution are introduced into the system. A solid substance, A p B y , is formed on the interface due to the low stability of the material. This process employs the reaction of x A y + surface species with the anionic precursor, qB p − .

2.4 Rinsing II

In the final step of a SILAR cycle, the excess and unreacted species ( y Q x − , pP q+ ) and the reaction by product from the diffusion layer are removed leaving expected films.

A schematic presentation of a single cycle for the fabrication of Cu 2 SnS 3 film is shown in Figure 2 [ 21 ]. In the case of Cu 2 SnS 3 film fabrication, ion-by-ion type of deposition takes place through nucleation spots of the adsorbed surfaces [ 22 ]. Nucleation occurs due to the surface condensation of the ions and outcomes of, that is, an dense adherent thin film [ 23 ]. The substrate was firstly dipped into the cationic precursor containing mixed CuCl 2 and SnCl 2 solutions, where Cu 2+ and Sn 2+ species were available. Sn 2+ ion in solution is good reducing agents, and thus, Cu 2+ reduces to Cu + and Sn 2+ is oxidized to Sn 4+ in cationic solution as shown by the following reaction:

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Schematic representation of Cu 2 SnS 3 thin film fabrication by SILAR technique [ 21 ].

The substrate was then rinsed off with DI H 2 O to eliminate the loosely bounded reactants. Then, it was dipped into an anionic precursor containing Na 2 S.xH 2 O solution, which gave sulfide ions (S 2− ) to react with the cations Cu + and Sn 4+ . Finally, the reaction occurred between the pre-adsorbed Cu + , Sn 4+ cations, and the S 2− anion to form a solid Cu 2 SnS 3 thin film as,

In the last step of the process, the substrate was again dipped into the DI H 2 O to remove the unwanted excessive particles to provide a uniform surface containing Cu 2 SnS 3 thin film.

3. SILAR-facilitated material deposition: A summary

The deposition of the series of chalcogenide mainly metal oxides, sulfides, selenides, and tellurides films has been always on numerous attentions in the advancement of the SILAR since its launch. Currently, SILAR has become a broadly functional technique in the deposition of a huge variety of semiconductor thin films. For the simplicity of discussion, we have summarized most of the metals still synthesized as metal compounds by SILAR in Table 1 .

List of the metals still grown by SILAR technique.

A list of materials deposited using SILAR technique with their growth conditions with the required raw materials for the growth is summarized in Table 2 . For the simplicity, the discussion is divided into four parts as of Table 1 , as specified below:

A list of materials deposited using SILAR technique with their growth conditions. (C, a: Cationic, anionic).

3.1 Metal oxides

An increasing number of oxide materials deposited by SILAR have demonstrated high chemical, thermal, and expected stability that is one of the reasons to increase the popularity of oxide synthesis by SILAR. However, the technique of oxide synthesis is somehow difficult compared to sulfides, selenides, and tellurides due to the unavailability of the anionic precursors, which is the direct source of O 2− to form oxides. For example, in case of the synthesis of most of the binary metal oxides, H 2 O, NaOH, and NH 4 OH are used as anionic precursors with a mild thermal treatment of around (70 ∼ 90) 0 C to activate the precipitation of hydroxides. On the other hand, the most common cationic precursors are mainly of metal thiosulfates, sulfates, chlorides, nitrates, etc., to provide metal ion adsorption on the substrate surface. Until today, Cu x O, ZnO, TiO 2 , and CdO are the most examined materials by SILAR. The investigation of Mn 3 O 4 , NiO, and Bi 2 O 3 is also increasing [ 31 , 32 , 33 , 34 ]. Recently, both nanostructured Fe 2 O 3 and Fe 3 O 4 have been fabricated applying sulfate and chloride salts using NaOH as the anionic precursor via SILAR [ 30 , 66 ]. But research on WO 3 [ 32 ], MgO [ 34 ], and SnO [ 67 ] fabrication is still rare. In case of ternary metal oxides, the SILAR deposition has been widely increased due to their ability to the additional modulate characteristics by controlling the composition of the materials. The synthesis of CST is discussed in the theory and mechanism section, which can be again done by two ways—a combined solution of both the deposited metal cations or, an alternating (one by one) fabrication of the two cations. A good technique to produce ternary metal oxides with excessive control on stoichiometry is to react one of the two metal ions by its own oxyanion. For example, Bi(NO 3 ) 3 and NH 4 VO 3 react to fabricate BiVO 4 [ 37 ], as ammonium vanadates are extremely soluble in water, while the anticipated metal vanadates are not. Consequently, they precipitate out of solution as the expected phase on the substrate surface. The other oxides such as Ag 3 VO 4 [ 36 ], BiVO 4 [ 37 , 68 ], Cu 2 V 2 O 7 [ 35 ], and Fe 2 V 4 O 13 [ 38 ] follow similar trends. Though bismuth oxyhalides, for instance, BiOI [ 69 , 70 ] is not a pure oxide but have been synthesized by the SILAR using cationic precursor of bismuth nitrate and anionic precursor of KI [ 71 ].

3.2 Metal sulfides

The characteristic easiness of the procedure and wide-ranging obtainability of the anionic precursors afford metal sulfides the most fabricated materials by employing SILAR technique. The easiest way of sulfide thin film deposition is to use metal salts as cationic precursors and H 2 O-soluble sodium sulfides or thiosulfates as anionic precursors. For example, NiS thin films could be fabricated using NiSO 4 (pH: 8) as cationic precursors and Na 2 S (pH: 10) as anionic precursors even at room temperature [ 47 ]. Generally, the solubility product constants of used sulfide materials in water are higher than 10 −20 , for instance, CuS: ≈10 −36 and CdS: ≈10 −27 , which is the key force of the deposition of the expected metal sulfides. Among the sulfides, CuS [ 72 ], ZnS [ 43 , 73 ], CdS [ 46 ], Ag 2 S [ 44 , 45 ], SnS [ 48 ], and PbS [ 49 ] have been broadly investigated mostly depending on the usage of chlorides and nitrates as the metal precursors and Na 2 S as anionic precursors for the S 2− source. Moreover, the investigation on NiS [ 47 ], Bi 2 S 3 [ 52 ] and MoS 2 [ 13 , 50 ], As 2 S 3 [ 13 , 51 ], MnS [ 53 ] are growing fast, while in the case of CoS [ 57 ], La 2 S 3 [ 58 ] studies are still infrequent. Moreover, core@shell-like SnS 2 @Co 3 S 4, ternary (NiCo 2 S 4 ) , and quaternary (Cu 2 BaSnS 4 ) films as well as nanocomposites of CdS and Bi 2 S 3 have been reported with their potential applications.

3.3 Metal selenides

In most of the cases, SILAR fabrication of the metal selenides has been directed through a solution of chloride, nitrate, or sulfate functioned as cationic precursor consisting of the anticipated metal, and a solution of Na 2 SeSO 3 worked as the anionic precursor consisting of the source of Se 2− to form selenides. For example, 0.2 M CdCl 2 . H 2 O (pH: 8) reacts with 0.1 M Na 2 SeSO 3 (pH: 11.3) to fabricate CdSe thin film [ 61 ]. Based on requirements, sometimes NaHSe, ethanolic NaBH 4 , or Na 2 Se can also be used as an anionic precursor to fabricate metal selenides. The SILAR deposition of Cu 3 Se 2 , Sb 2 Se 3 , Bi 2 Se 3 , and CdSe were studied and investigated mainly at room temperature avoiding thermal treatment during the sample growth, which was always maintained at (70–90) 0 C in the traditional cases.

3.4 Metal tellurides

The minimum studied materials among the chalcogen members via SILAR technique are metal tellurides because of the unavailability of the appropriate anionic precursors. Na 2 TeO 3 or ethanolic Te or TeO 2 with NaBH 4 is the mostly used anionic precursor performed as the source of Te 2− to form tellurides. For example, 0.1 M CuSO 4 . 5H 2 O (pH: 5) and 0.05 M Na 2 TeO 3 (pH: 9) react at an ambient temperature to synthesize Cu 2 Te film. Till now, CdTe, Cu 2 Te, La 2 Te 3 , Cu 7 Te 4 , and Bi 2 Te 3 thin films were fabricated and investigated via SILAR technique having potential uses in case of radiation detectors, photovoltaics, and thermo-electric devices [ 63 , 64 , 65 ]. More scientific research is expected to understand and control the characteristics of such fabricated films to build outstanding optoelectronic devices.

4. Recent advances by SILAR

The optoelectronic properties of SILAR grown thin films have been demonstrated in many more applications, for example, supercapacitors, photovoltaics, photoelectrochemical water splitting, gas sensors, and many more. The technique seems to be simpler and represents an efficient way to fabricate devices. Three potential applications such as supercapacitors, photovoltaics, and photoelectrochemical water splitting will be discussed in the following section.

4.1 Supercapacitors

The rapid progress in state-of-the-art tools has guided to a profound reliance on energy storage devices. Satellites, electric vehicles, laptops, cellphones, and sensors need some species of energy storage to function properly. The lead-acid battery was the first device, discovered around the 1800s, and most common storage energy till today. Supercapacitors, another promising energy storage device, well known as electrochemical capacitor or ultracapacitor creates a gap bridging role between conventional capacitors and batteries [ 74 ]. They can offer 1 ∼ 2 orders of higher magnitude of power density than rechargeable batteries as well as supply much more energy than traditional dielectric capacitors.

A supercapacitor works following two-charge storage mechanisms: (i) surface ion adsorption such as electric double-layer capacitance (EDLC) and (ii) redox reactions such as pseudo capacitance. Supercapacitors reveal an extraordinary set of features in comparison with batteries, for instance, high-power density, low maintenance cost, reliable cycling life, fast rates of charge or discharge, and safe operation as well as offer versatile powering solutions to many appeals ranging from portable consumer electronic appliance and electric automobiles to large-scale smart utility grids. Nevertheless, carbon-based EDLC supercapacitors show very low energy densities, which are limited through the finite electrical charge separation at the interface of electrolyte and electrode materials, as well as the approachability of surface area. Consequently, efforts to surge the energy densities of supercapacitors have involved the application of better pseudo-capacitance electrode supplies, equipped by conducting polymers and nanostructured metal oxides, bearing the low cost of high-power density as well as chemical stability, which have the significance of phase changes and faradaic reactions in it [ 74 ].

Several types of metal oxides, sulfides, and tellurides have been used in supercapacitor device fabrication so far, by utilizing the ever-fast-growing technique SILAR as summarized in Tables 3 and 4 . Initially the single metal oxides or sulfides such as CuO, NiO, NiMoO 4 , WO 3 , Bi 2 O 3 , Mn 3 O 4 , or MnS have been prepared by following SILAR technique and then tested for the supercapacitor behaviors to acquire the results of specific capacitance with their retention stability using cyclic voltammetry (CV) with the assistance of 3-electrode measurement system. Higher capacitance was attained at the lower scan rate and/or lower current density during such measurements and usually a relatively small quantity of electrochemical active material was developed atop of the working electrode. Moreover, the performance found using the 3-electrode system is higher than 2-electrode test cells, and the latter can be either a symmetric (S) or asymmetric (A) cell. Generally, in a symmetric cell both positive and negative electrodes are alike, whereas they are different active materials in an asymmetric cell.

Properties of various electrode materials deposited by SILAR for electrochemical capacitors by 3-electrode system.

Supercapacitors performance of SILAR grown films measured by 2-electrode system.

Not only binary, but also ternary or even doped metal oxides, sulfides or tellurides were synthesized via SILAR for supercapacitor device application. For example, ZnCo 2 O 4 and ZnFe 2 O 4 were synthesized via SILAR technique from binary cationic solutions in the presence of Zn and Co (or Fe) precursors and demonstrate high energy density of 9.67 and 28 Wh kg −1 as well as power density of 1451 and 7970 W kg −1 , respectively. La 2 S 3 and La 2 Te 3 with mesoporous pine-leaf structure prepared with SILAR showed 35 and 60 WhKg −1 energy density and power density of 1260 and 7220 WKg −1 , respectively. A flexible La 2 Te 3 │LiClO 4 -PVA│La 2 Te 3 supercapacitor cell was further fabricated and is represented as in Figure 3 .

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Schematic diagrams of La 2 Te 3 │LiClO 4 -PVA│La 2 Te 3 supercapacitor device [ 65 ].

Hybrid supercapacitors, EDLC and pseudo-capacitance, build of charge storage mechanisms reduce the superior features of the device. On the other hand, among the other EDLC electrode materials multiwalled carbon nanotubes (MWCNTs) fascinated major interest due to their favorable features such as high surface area and mesoporous network, good mechanical strength and flexibility, excellent electrical conductivity, and chemical stability. The facile synthesis of composites of metal oxides with carbon materials was facilitated by SILAR as well. For instance, the fabrication of NiO/MWCNTs nanohybrid thin films via SILAR and the specific capacitance was as high as 1727 Fg −1 and current density 5 mAcm −2 with 91% retention ability after 2000 cycles as demonstrated in the Figure 4 [ 84 ]. Moreover, an analogous synthesis style was employed to NiCoO x /Carbon-black hybrid thin films accomplishing coatings with a high specific capacitance of 1811 Fg −1 at 0.5 mAcm −2 [ 85 ].

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Assembly of highly flexible symmetric NiO/MWCNTs-NiO/MWCNTs nanohybrid device: (a) image of flexible NiO/MWCNTs thin film deposited on the stainless steel, (b) NiO/MWCNTs nanohybrid thin film electrodes with closed ends (2 × 3 cm 2 area), (c) coating of the electrode by PVA/LiClO 4 gel electrolyte, (d) flexible supercapacitor built under the ∼1 ton pressure through sandwiching the two-gel electrolyte coated electrodes, (e) two flexible supercapacitors in series can successfully light a LED [ 84 ].

Therefore, SILAR is a unique as well as multipurpose technique to fabricate thin films for supercapacitor device application with superior power and energy densities in comparison with other available and more conventional deposition techniques, justifying the quality of the SILAR growth thin films.

4.2. Solar cells

Photovoltaic (PV) is a simple device, which promotes the direct conversion of light radiation into electrical energy by following the photovoltaic effect [ 91 ]. The discovery of such a device for the conversion of sunlight radiation directly into electricity was first carried out during the late 1800s. C. Fritts first demonstrated the solid-state PV by fabricating a thin layer of Au on Se semiconductor material [ 92 ]. At American Telephone and Telegraph Bell Laboratory the modern PV was discovered by Ohl in 1946 [ 93 ] but demonstrated by Chapin, Fuller and Pearson in 1954 [ 94 ]. The cell was fabricated by single-crystal Si wafer having an efficiency of ∼5%.

At present for feasible use, extensive research is going for efficiency enhancement of solar cells, as the efficiency of solar cells is one of the very vibrant parameters to promote this technology. Over the years, the efficiency of single crystal-Si solar cells has shown a sound development. In 1950s, it was only 15% and nowadays it is improved to around 26.7% [ 95 ]. The commercial efficiency of Si solar cell is approaching in between 12% and 15%, while the theoretical Shockley-Queisser (SQ) limit energy conversion efficiency is of around 28% [ 96 ]. The PV cell and module market was mostly occupied on first-generation Si-based cells until 2004, for example, sc- and poly-Si cells, which covered about 85% of the overall international PV modules market. In the meantime, thin film cells or second-generation PV have exhibited great advantages, for instance, the ease of large area fabrication and usage of minimum materials, though their market share was much smaller in comparison with the Si-cells [ 97 ]. After 2005, the developments were spurred by the sharp increase in the country’s implementation of solar energy due to the rapid advancement of the PV production industry in China. The price of PVs is generally supplemented by the strict requirement for fabricating high-purity materials such as GaAs and Si, or the rare-earth elements such as CIGS. The element, In, is rare and can be certainly exhausted, which might affect the prospect of such PVs. Later, CdTe thin-film PVs have increased longing in the market of South-Eastern countries. But Cd has a serious environmental distress, which is due to its high toxicity [ 98 , 99 ]. For example, chronic Cd exposure breeds an extensive acute and chronic effects in humans [ 100 , 101 ]. Moreover, Cd is a rare earth element and it will also generate a higher cost within the demand in future. Further, a third generation of devices has newly developed in addition to the thin-film solar cells, based on fresh organic materials such as dye-sensitized solar cells (DSSC) [ 102 ], quantum dot solar cells (QDSC), perovskites, bulk heterojunctions, having innovative device architectures with the usage of multiple exciton generation, upconverting layers, and others. Though, organic materials-built PVs have small life spans as the nature of the materials, for example, thermal stability [ 103 ] or concerns of electrolyte-based variability [ 104 ]. Inherently, a mostly striking new field of PV devices using metal oxide (MO) semiconductors has performed [ 105 ]. Atop of the MO thin films, favorable next-generation PV cells such as exciting thin absorber cells [ 106 ], DSSC [ 107 ], and QDSC [ 46 , 108 ] are built as they are promising applicants for being stable, eco-friendly, and ultra-low-cost PV materials.

SILAR accounts itself directly into the third generation, by affording ultra-thin, compositionally fabricated by layers of several semiconductors that could be subjugated in a diversity of device architectures. Besides Si, most of the absorbers in PVs are conventionally II–VI, III–V semiconductors, or organic polymers, or small molecules, or perovskites. Still, the number of metal oxides is not adequate, which can be effectively used as absorber layers. Consequently, research into SILAR-grown light absorber layers for PV device applications has been aimed mainly on selective transition metal oxides, sulfides, and selenides. These materials have drawn incredible interest in technological and scientific research due to their unique optical, electrical, and mechanical properties in the past few decades [ 109 , 110 , 111 ]. Nevertheless, there are some examples of SILAR grown metal oxides, sulfides, and selenides applied in different types of solar cells such as thin film, DSSC, perovskite, and QDSC as summarized in Table 5 . The layers were used not only to achieve high efficiency, but also served diverse roles inside the PVs such as light absorber, selective charge transport (electrons or holes), and passivation.

SILAR growth PV cells demonstrating with the cell properties.

N.B. N3: ethanolic 0.3 mM cis-Bis (isothiocyanato) bis (2,2′-bipyridyl-4,4′-dicarboxylato ruthenium (II).

In many cases, the core light-absorbing layers, within the solar cells, fabricated via SILAR have been investigated. For example, in ITO/CdS/PbS/C heterojunction solar cell, n-type layer, CdS thin films were deposited by CBD on transparent conductive oxide (ITO) substrates, whereas PbS film by SILAR using different deposition cycles, 15, 20, 30, 40 and 60 to obtain different thicknesses, showed that 40 cycles PbS film has a greater photovoltaic conversion efficiency [ 115 ]. In another study, p -type CuO was utilized as photo-absorber in the p-CuO/n-Si heterojunction cell [ 123 ], where a vibrant role of the SILAR deposition was observed in the overall device performance, depending mainly on the concentration of the copper precursor solution. In an all-oxide solar cell, NiO/Cu 2 O or CuO/ZnO/SnO 2 , both Cu 2 O and CuO fabricated were examined as light absorber fabricated by SILAR and the hole transporting layer ( p -type NiO), buffer layer (ZnO) as well as n -type SnO 2 were deposited by sol-gel method [ 124 ]. The cell having Cu 2 O showed better performance than CuO, which is due to the reduced conductivity, mobility, and carrier concentration of CuO. However, the study showed an overall efficiency over 1%. In a different study, heterojunction solar cells have been fabricated between layers of p-type CuS and n-type Ag 2 S deposited via SILAR method and Sn 2+ and Al 3+ heterovalent dopants are introduced in Ag 2 S so that Fermi energy of the semiconductor can be modified to alter the band diagram of pn junctions. The Sn 2+ -doped Ag 2 S resulted in better solar cell parameters with an efficiency of 2.85% as compared to that based on Al 3+ -doped Ag 2 S, which consists of many defect states due to mismatch in ionic radii of the cation and the dopant ions [ 44 ].

Further, metal oxides were worked in charge transportation in between different layers in solar cells, and both electron transport layer (ETL) and hole transport layer (HTL) can enhance the performance of PVs. Since the early 1990s, TiO 2 is one of the key materials used as ETL owing to its wide popularity in DSSC [ 120 ]. In a recent study, TiO 2 nanocrystalline film was directly deposited using SILAR at 90°C for perovskite solar cell applications and used as an ETL [ 114 ]. Due to the fast charge transport, kinetics and slow charge recombination process of the TiO 2 ETL synthesized from the solutions of TiCl 4 and hot K 2 S 2 O 8 , with subsequent annealing at 450°C, advances the efficiency of the cell to around 10%. Further, a couple of studies showed the deposition of TiO 2 layers from solutions of TiCl 3 and NaOH [ 27 , 125 ] followed by annealing at 400°C, as ETLs in DSSC with the modest efficiency of just over 1%. Other SILAR-fabricated layers used as ETLs in PVs consist of ZnO and ZrO 2 as interfacial layer attached to porous TiO 2 , both demonstrated performance in DSSC [ 102 , 126 ].

In this study, Cu 2 O thin films were introduced as a HTL in a planar perovskite solar cell and successfully enhanced the efficiency of the cell to around 8.23%, as shown in Figure 5(a-c) . The Cu 2 O films were deposited via SILAR by followed the complexation reaction of copper and ammonia with H 2 O 2 [ 112 ]. The methylammonium lead triiodide (MAPbI 3 ) perovskite layer is sandwiched between a p -type Cu 2 O HTL layer and another n -type PCBM (phenyl-C61-butyric acid methyl ester) ETL layer, respectively. The Cu 2 O films demonstrated suitable band structure after annealing at 170°C and boosted device performances better than conventional sol-gel-deposited NiO and Cu-doped NiO hole transport layers, confirming the quality of the SILAR-Cu 2 O.

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(a) Cell structure, (b) schematic energy level diagram; the dashed line represents the Fermi energy after contact (c) current-voltage characteristics of under dark and a white light illumination condition of Cu 2 O/MAPbI 3 /PCBM heterojunction [ 112 ].

In a report of 2009, Lee et al. showed a novel technique for preparing selenide (Se 2− ) by the SILAR process in pursuit of efficient QD-sensitized solar cells atop of mesoporous TiO 2 photoanodes. After several optimization of the QD-sensitized TiO 2 films via regenerative photoelectrochemical cells in presence of a cobalt redox couple [Co(o-phen) 3 2+/3+ ], with a final layer of CdTe, the overall efficiencies of the was recorded around 4.2% at 100 Wm −2 [ 127 ]. To find the answer to a question, “How does a SILAR CdSe film grow?” Becker et al. tuned the deposition steps to suppress interfacial charge recombination in FTO/TiO 2 /CdSe/Na 2 S: S/CoS 2 cell by showing an efficiency of 3.53% [ 117 ]. Recently, in another report, SILAR- and CBD-grown CdSe-sensitized TiO 2 solar cells were examined concentrating on the influences of two commonly used QD deposition techniques [ 119 ], and atop of pre-accumulated CdS seed layers, a successful CdSe deposition was performed. The PEC of both the cells has been recorded as 4.85%, for CBD grown CdS/CdSe cell, whereas for SILAR grown cell the value was 3.89%. One research group enhanced the PCE of CdS/CdSe/S 2− -S/RGO/Cu 2 S cell to 5.4% by employing Mn 2+ doping of CdS via SILAR method [ 118 ], whereas another group reported on a PbS: Hg QD-sensitized solar cell by Hg 2+ doping into PbS employing similar deposition technique and showed an unprecedentedly high J SC of 30 mA/cm 2 with the PEC of 5.6% [ 120 ]. More studies are ongoing with great efforts to find new alternative, clean, and environment-friendly energy resources due to the increasing demands.

4.3. Photoelectrochemical water splitting

Hydrogen energy is a key issue to cope with the present global energy crisis and environmental complication exploiting clean and inexhaustible energy [ 128 ]. Photoelectrochemical (PEC) water splitting is a promising technique to create hydrogen fuel by utilizing solar energy. Within the nonstop efforts in developing efficient photoelectrodes, the major challenge researchers presently face is to explore cost effective, nontoxic, and earth-abundant photoelectrodes with high efficiency [ 129 ]. In a recent study, Ag/Ag 2 WO 4 was fabricated on ZnO nanorods using 0.05 M AgNO 3 and 0.05 M Na 2 WO 4 as the cationic and anionic precursors, respectively, by following SILAR technique and the composite material demonstrated outstanding performances in PEC water splitting with 3 mAcm −2 at 1.23 V versus RHE in the presence of 0.1 M Na 2 SO 4 electrolyte. Based on these results, a brief possible updated mechanism of the PEC activity was demonstrated by Adam et al. for the better understanding of the technique with Figure 6 [ 130 ]. The development of PEC activity of the semiconductors was principally attributed to electrons and hole transfer at the interfaces of the photoelectrodes. The band edge potentials of the Ag/Ag 2 WO 4 and the ZnO materials showed a significant role in the efficiency of growth and separation technique of the electron (e − ) and hole (h + ) pairs. The energy of valence band (E VB ) of ZnO and Ag 2 WO 4 is calculated as +2.86 and + 3.03 eV, whereas energy of conduction band (E CB ) of them is projected as −0.34 and − 0.07 eV, respectively [ 131 ].

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(a) and (b) FM-SEM images of the ZnO NRs and the ZnO/Ag/Ag 2 WO 4 heterostructure. (c) Curves of the ZnO NRs, and the ZnO/Ag/Ag 2 WO 4 photo-electrodes under light and dark conditions using linear sweep voltammetry. Schematic diagram presenting the energy band structure and probable electron-hole separation as well as transportation in ZnO/Ag/Ag 2 WO 4 heterostructure with the SPR effect [ 130 ].

In sunlight, both the semiconductors absorb light and the electrons in the VB become excited up to a higher potential of −0.34 and − 0.07 eV for the ZnO and Ag 2 WO 4 , respectively. Consequently, due to high photon energy, within the semiconductor, the effective charge transfer process proceeds. Ag 0 nanoparticles (NPs) cause active separation of h + or e − pairs upon the absorption of light owing to the surface plasmon resonance (SPR) effect. Electrons from the Ag NPs are transported to the CB of the Ag 2 WO 4 and the ZnO, while holes persist in the Ag NPs. In the meantime, to occupy the vacant holes created by the plasmonic absorption, the photogenerated electrons in the CB of ZnO will be transported to the Ag NPs [ 132 ]. The photogenerated charge carriers can be proficiently separated to enhance the PEC performance by following this mechanism. Further, the photogenerated electrons will eventually reach at the Pt electrode (counter) and contribute to H 2 generation. Also, the photogenerated holes in the VB of Ag 2 WO 4 and ZnO will contribute on O 2 production via H 2 O oxidation. Hence, these outcomes validate the modification via Ag/Ag 2 WO 4 , which is an active technique to attain a high PEC activity by means of ZnO NRs arrays.

Like the above example, many studies based on SILAR had been devoted toward exploring the potential of semiconductor thin films as photoelectrodes for water splitting as shown in Table 6 with their potential applications. In terms of low-cost, simplicity, and theoretically high solar to H 2 efficiency, PEC water splitting is much more favorable than solar photobiological, photochemical, and thermochemical generation of hydrogen [ 146 ]. The most investigated semiconductor materials include BiVO 4 , Fe 2 O 3 , CuCoO 2 , WO 3 , and TiO 2 [ 147 ]. Other semiconductor materials such as Cu 2 O [ 24 , 148 , 149 ], ZnO [ 150 , 151 ], TiO 2 [ 152 , 153 ], and CdO [ 28 ] were also produced using SILAR method but the PEC performances are quite low under visible light due to their wide bandgap.

SILAR growth films demonstrating the properties of photoelectrochemical water splitting at 1.23 V vs. RHE.

5. Factors affecting SILAR deposition

A lot of research work has been done on the deposition and optimization of the SILAR thin films for optoelectronic device applications. Solution concentration, composition of precursors, the number of SILAR cycles, pH, annealing, and doping will absolutely affect the quality and quantity of thin films, which directly influence the cell performance. The effect of different parameters used in SILAR deposition on the performance of thin films is reviewed based on the contemporary research work.

5.1 Solution concentration

Solution concentration of the used precursor is one of the key factors in governing the properties as well as the performances of SILAR grown thin films. From a general viewpoint, depositing through a more concentrated solution results with bigger grain size and higher surface roughness during deposition. Consequently, thinner, smoother, and probably pinhole-free deposition can be attained using multiple SILAR cycles with a lower concentrated precursor solution.

With the increase of molar concentration (0.03, 0.05, and 0.1 M) of the cationic solution prepared by Cd(CH 3 COO) 2 and H 2 O 2 , the surface morphology of the SILAR-deposited nanostructured CdO thin films was improved toward the crack free and homogeneous nature [ 154 ]. On the other hand, the structural change such as nanorods, nanoflowers, and nanoflakes morphologies was observed by altering only the concentration of anionic precursors NaOH (high, 0.05 M; moderate, 0.01 M; and low, 0.001 M) with fixed Zn precursor concentration (0.005 M) [ 155 ]. A comparative study of CdS films deposited by SILAR and CBD techniques revealed that the S/Cd ratio in the sample increases (0.83 to 1.04) for SILAR deposited films with the molar concentration of sulfur (1:1, 3:1, 5:1 and 7:1) in the starting solution increases, while it was almost constant (∼0.80) for CBD films [ 156 ]. During the investigation of the effect of the molar concentration of pyrrole monomer on the electrochemical behavior of highly pristine poly-pyrrole flexible electrodes, it was shown that among 0.025 M, 0.05 M, and 0.1 M pyrrole, the 0.1 M pyrrole exhibited excellent performance with specific capacitance as high as 899.14 Fg −1 at 5 mVs −1 in 0.2 M Na 2 SO 4 showing retention stability of 61.5% even after 2000 cycles [ 107 ]. The SILAR synthesis, in such case, was performed on the stainless steel strips, which were firstly immersed in pyrrole precursor, followed by 30% H 2 O 2 for 10 s each [ 107 ]. Further, studies on the use of the optimum precursor concentration of different Mn dopant (0.04 M, 0.075 M and 0.1 M) in CdS QDSSCs reveal that 0.075 M Mn-doped CdS can strongly enhance the incident photon to charge carrier efficiency (IPCE), due to the improved light harvesting, electron injection as well as charge collection efficiencies. As a result, the PCE of SILAR-grown Mn/CdS QDSC is up to 3.29%, which is much higher than that of QDSC without doping (2.01%) as well as other used concentration of Mn dopant under standard simulated AM 1.5 G, 100 mW cm −2 [ 157 ].

5.2 Effect of precursors

ZnO is one of the most investigated materials performed by SILAR technique. During fabrication, among the other properties precursor selection is one of the key requirements. In this study, the role of the precursor materials such as Zn(CH₃COO)₂, ZnSO₄, and ZnCl 2 on the properties of SILAR-deposited ZnO films were examined and the outcomes showed that the films fabricated by utilizing Zn(CH₃COO)₂ and ZnSO₄ precursors exhibited better optical properties than ZnCl 2 . Besides, the crystallite sizes of all the fabricated samples were increased upon annealing [ 158 ]. On the other hand, the effect of four different precursors of Zn(NO 3 ) 2 , Zn(CH 3 COO) 2 , ZnSO 4 , and ZnCl 2 on structural, morphological, electrical and optical properties of AZO thin films using SILAR method was examined. After varying the different precursors, the significant effects on film crystallization, surface morphology, optical nature, and electrical resistivity of the deposited films were studied, in which chloride precursor demonstrated the best performance [ 159 ].

Sfaelou and co-workers studied the effect of the nature of three cadmium precursors such as Cd(NO 3 ) 2 , CdSO 4 , and Cd(Ac) 2 on the effectiveness of CdS SILAR deposition and measures the performance of sensitized solar cells and photo fuels. The CdS reflection spectra, load, and the size of CdS nanoparticles varied a lot from one precursor to the other as shown in Figure 7(a-e) . The highest load and the largest nanoparticles were obtained in the case of Cd(Ac) 2 , and the smallest in the case of Cd(NO 3 ) 2 . And acetate-derived photoanodes provide more effective outcomes in the case of QDSSCs, while nitrate-derived precursors were more effective in the case of photo fuel cells as in Figure 7(f, g) [ 11 ]. In a similar but detailed study, Zhou and co-worker showed almost similar results showing a better performance of Cd(Ac) 2 over Cd(NO 3 ) 2 during the study of another CdS QDSCs as shown in Figure 7(h) [ 119 ]. Another recent investigation on the effect of different precursors such as Mn(CH₃CO₂)₂, MnCl 2 , and MnSO 4 on electrochemical properties of Mn 3 O 4 thin films prepared by SILAR method using 1 M Na 2 SO 4 aqueous electrolyte exhibited the specific capacitance of 222, 375, and 248 Fg −1 , respectively, at 5 mVs −1 scan rate. Hence, the MnCl 2 -derived Mn 3 O 4 electrode showed a good electrochemical with maximum energy density of 17 Whkg −1 and power density of 999 Wkg −1 at 0.5 mAcm −2 current density showing retention stability of 94% after 4500 CV cycles [ 160 ]. Besides, a study of SILAR-deposited SnO 2 films showed improvement of the crystallite with solution molarity performed by using different precursor concentration of both cations and anions [ 161 ].

thin film thesis

TEM and HRTEM photographs of (a) pure titania and titania loaded with CdS deposited by using the three precursors: (b) Cd(NO 3 ) 2 , (c) CdSO 4 , and (d) Cd(Ac) 2 . (e) Reflection spectra using Cd(NO 3 ) 2 , CdSO 4 , Cd(Ac) 2 , and titania film without CdS. J − V curves recorded with a (f) QDSSC and (g) photo fuel cell employing 1 cm 2 active photoanode and 2.25 cm 2 active cathode electrode [ 11 ]. (h) J − V characteristics of CdS QDSCs fabricated by using acetate and nitrate precursors and measured under the illumination of one sun (AM 1.5, 100 mW/cm 2 ) [ 119 ].

5.3 Number of deposition cycles

SILAR technique involves the successive immersion of the substrate in anionic and cationic precursors following the substrate rinsing procedures in between. The deposition rate and the thickness of the required films can be simply controlled over a wide range by varying the deposition cycle and there are no boundaries on the substrate material, dimensions, or surface profile to be used, which in turn influence the properties such as crystallite size, surface morphology, and possibly light absorption. Nevertheless, overloading may consequence in delamination and fragmentation of the films owing to undesirable mechanical stress. The number of cycles optimization is therefore requisite to all SILAR system for the anticipated utilization.

Recently, lily flower-like ZnO structures were demonstrated by a group of researchers deposited by SILAR method [ 162 ]. In the study, lily flower-like morphologies were obtained when the deposition cycle number increases from 1 to 10 as shown in Figure 8(a-d) . Another group, while studying the growth of porous Fe 2 V 4 O 13 films for photoelectrochemical water oxidation, the deposition cycle had directly altered the current density as shown in Figure 8(e) . The highest photocurrent was achieved at the potential of 1.23 V vs. RHE for a Fe 2 V 4 O 13 film attained through 20 deposition cycles, which was chosen to improve the performance of the material further [ 38 ]. Further, Das and coauthors studied the influence of dipping cycle on SILAR-synthesized NiO thin film and observed that 40 cycle dipping NiO electrode provides highest specific energy of 64.38 WhKg −1 with the highest specific power 2305 WKg −1 , by retaining fast electron transfer as well as admission of electrolyte ions much easily due to porous nanostructure of fabricated electrode [ 78 ]. Moreover, other efforts including the effect of immersion cycles on structural, morphology, and optoelectronic properties such as Ag 2 S [ 163 ], CdO [ 164 ], ZnS [ 165 ] thin films were studied extensively, which make them desirable for optical coating as well as other opto-electronic applications.

thin film thesis

(a-d) FE-SEM photographs of ZnO lily flower-like structures deposited by varying number of deposition cycles via SILAR method [ 162 ]. (e) Chopped LSVs of Fe 2 V 4 O 13 films with different number of cycles annealed at 500°C for 1 h in a buffer solution of pH 9.2 [ 38 ].

5.4 Impact of pH

By altering the pH of both cationic and anionic precursors, it is possible to tune the bandgap of thin films over a wide range for optoelectronic device applications. Preetha and co-workers investigated the effect of cationic precursor pH on optical as well as transport properties of SILAR-fabricated nanocrystalline PbS thin films. They successfully showed that the pH of the cationic precursor and in turn the size of the crystallites affect the optical and electrical properties of PbS thin films [ 166 ]. Besides, Sakthivelu and coauthors demonstrated a similar effect on ZnO thin films that the grain size of ZnO increased with the increase in pH of the precursor solution as represented in the SEM micrograms in Figure 9(a-e) . The film deposited at pH =8.5 shows aggregated and non-uniform grains, while flower-like appearance appeared at pH =9. Later, at pH =9.5, bigger grains with hexagonal nanorods structure appeared and finally, at pH =10, the size of the nanorods increased further with the well elongated nanorods sticking with each other. They also showed a decrease of bandgap from 3.29 to 3.09 eV with the increase of pH [ 167 ].

thin film thesis

SEM micrograms of ZnO thin films prepared at (a) pH = 8.5, (b) 9.0, (c) 9.5, (d) 10.0, and (e) 10.5 [ 167 ].

Moreover, both acidic and basic mediums can be used based on the requirement to deposit films as listed on Table 7 . Farhad and co-author worked on Cu 2 O thin film under pH range from ∼2 to 8 [ 169 , 170 ], while Gençyılmaz [ 171 ] and Visalakshi et al. [ 172 ] on CuO thin film under pH range from ∼9 to 12 by showing promising electrical and optical properties. In another research, CdO was deposited using Cd(CH 3 COO) 2 as a cationic precursor and thickness as well as bandgap tuning was effectively observed in the pH range of 11.3 to 12.5, in addition to NH 3 solution [ 173 ]. However, not only a wide range of study to understand the influence of pH on the thin films fabricated by SILAR, but also more device fabrications were performed under diverse pH conditions with excellent performance, as described in the application section.

Properties of thin films deposited by varying solution pH via SILAR method [ 168 ].

OP = Optimized precursor (2 M NaOH), NOP = Non optimized precursor, SA = Sulfuric acid and AA = Acetic acid.

5.5 Annealing

SILAR is currently in demand to maintain the high quality of films with high growth rate. Despite extensive efforts, the adsorption of complex agents from precursors, drop of rinsing time, and slow production rate for almost all kinds of films has still been a main disadvantage, which restricts its usage in semiconductor industry. New deposited films may have defects, for instance, oxide vacancies and hydroxide phase since the presence of hydroxide phase is unavoidable owing to an aqueous alkaline medium for fabrication [ 174 ]. However, annealing of films can minimize such defects and eliminates the hydroxide phase along with the recrystallization. As high-temperature annealing mostly induces a rise in crystallite size, and possibly alters in morphology, which is steady with thermally induced grain growth. Still, the bandgap does not allow a steady trend with annealing due to numerous factors coming into ground outlining the absorption onset: size of particles, existence of defects, stoichiometry as well as existence of oxygen vacancies, etc. [ 175 ].

Putri and co-authors studied annealing temperature effect on the photovoltaic performance of BiOI-based materials and showed that at 300°C temperature, the role of the device which consisted of Bi 7 O 9 I 3 attained three times higher efficiency than the annealed parent BiOI at 100°C. Hence, the structural tuning due to the addition of oxygen via annealing to BiOI structure had an influence on the photoelectrochemical cell [ 69 ]. Besides, Ashith and co-worker studied the effect of post-deposition annealing on the properties of ZnO films and demonstrated that the crystallite size of the films increased significantly after annealing. The annealed films further showed very high absorption in the UV region with marginal modification in bandgap. Both the crystallite size and optical absorbance were observed to rise proportionately with the annealing temperature [ 176 ]. In a separate study of annealing and light effect on structural, optical and electrical properties of CuS, and Cu 0.6 Zn 0.4 S thin films grown by the SILAR demonstrated that the current increase with increasing light intensity and increasing rate in illuminated 500 Wcm −2 films were greater than the others that have annealed at 400°C [ 43 ]. Further studies are reported showing grain size increase after annealing or bandgap tuning are listed in the Table 8 , including Cu 2 O, ZnO, CuO, CdO, MgO, NiO etc.

A list of thin films grown via SILAR and annealed further for better film quality.

5.6 Impact of doping

In order to have a maximum number of carriers to take part in the functioning, a material with low activation energy is necessary so that electrons can easily jump from valence band to conduction band and doping is one of the best options in such structure tuning [ 181 , 182 ]. In many cases, the incorporation of cation doping is an effective way to improve the electrical conductivity [ 183 , 184 ]. By decreasing the bandgap, electron transfer between the valence and conduction bands will increase, and thus in case of energy storage device, electrode capacitance will increase [ 185 ]. For example, Y-doping in Sr.(OH) 2 improves both electronic conductivity as well as electrochemical performance of the electrode for energy storage device [ 89 ].

Again, electrochemical performance of In 3+ -doped WO 3 /[Cu 7 Te 4 /Bi 2 Te 3 ] electrodes for similar applications enhanced the capacitance to a great extent [ 90 ]. The study showed the specific capacity of undoped WO 3 was around 64 mAhg −1 whereas it was increased to 90.2 mAhg −1 for the same scan rate of 10 mVs −1 for In 3+ -doped films, with the high-power density of 1.7 kWkg −1 at the highest energy density of 18.85 Whkg −1 . Inside the WO 3 lattice, the doped In 3+ cation diffused and was connected in the insertion-removal exchange method of electrons, with further electrochemical S 2− insertion or extraction striking at the Cu 7 Te 4 /Bi 2 Te 3 and polysulfide electrolyte surfaces.

Besides, Zhu and coauthors prepared Cu-doped CdS on QDSCs and investigated the effect of Cu doping on several cells based on the doping concentration. When the doping ratio of Cu decreased successively from 1:10, all the parameters such as J sc , V oc , and PEC increased and reached at the maximum value when the ratio became 1: 500 [ 186 ]. In a separate report of Mn-doped-CdS/CdSe deposited on mesoscopic TiO 2 film as photoanode using Cu2S/graphene oxide composite electrode, in the presence of sulfide/polysulfide electrolyte provide PEC of 5.4%, higher than undoped sample [ 118 ], whereas Hg 2+ -doped PbS QDSC having unprecedentedly high photocurrent delivered PEC of 5.6% at one sun illumination over the undoped PbS QD cell [ 120 ]. Moreover, Abel and co-workers developed an improved photoelectrochemical water splitting device via SILAR-fabricated Ti-doped α-Fe 2 O 3 thin films. Ti, acting as water oxidation intermediates, enhanced interfacial hole transfer efficiency from less than 3–80% by increasing the concentration of surface-trapped holes, which is then triggered by FeOOH to amplify hole transfer efficiency to ∼100%. Both Ti doping and FeOOH overlayer resulted in photocurrents of 0.85 mAcm −2 at 1.23 V vs. RHE [ 138 ]. However, a lot of work has been done by several authors to get better film quality through doping. A list of such initiatives of the doped films with the starting materials of growth and other properties is shown in Table 9 .

A list of the doped films with some of their properties, fabricated by using SILAR techniques.

6. Conclusion

This chapter represented detailed discussions on the methods and techniques of the fabrication process of thin films by utilizing SILAR for the optoelectronic device applications. Among the diverse fabrication techniques both physically and chemically, SILAR is the simplest to fabricate thin films having remarkable quality. It is widely fit for the fabrication of thin films of metal chalcogenides, hydroxides, peroxides, as well as complex and composite nanostructures with innovative functionalities. The role of experimental conditions on the structural, optical, and electrical properties of the thin films as well as device performances is reviewed in this chapter mainly for the advanced utilization of both the generation and storage of energy such as solar cells, photoelectrochemical water splitting, supercapacitors, and so on. The technological advancement of a fabrication technique is deeply reliant on the opportunity of controlling the experimental factors involved. In this chapter, a brief advantage of SILAR technique is highlighted, including flexibility of the film growth, thickness control, composition control, and low temperature management, along with a broad range of applications. From this point of view, a deep knowledge of the connections between processing, structure, specific characteristics, and performances is the foundation for accurate and rational engineering of such optoelectronic devices. Moreover, a comprehensive profile of recent status is required to focus on further prospects. This work will therefore deliver a strong contribution to move ahead with future research goals on SILAR technique, by utilizing low-cost deposition of high-quality thin films and associated optoelectronic devices.

Acknowledgments

The author thanks the Department of Chemistry, Comilla University and UGC, Bangladesh, for supporting this work. Also, thanks to Professor Dr. Jamal Uddin, Center for Nanotechnology, Department of Natural Sciences, Coppin State University, Baltimore, MD, USA, for his insightful discussion and support.

Conflict of interest

The authors declare no conflict of interest.

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HfO2 thin films were prepared using reactive RF magnetron sputtering of a pure hafnium target in argon and oxygen ambient onto heavily doped p++ silicon (100) substrates. ZnO semiconducting thin film channel was deposited using sputtering of a pure metallic zinc target in oxygen ambient over the already deposited dielectric layer and the metallization for contact electrodes was done using thermal evaporation system. The thin film transistors (TFTs) were also fabricated with copper and aluminum as gate material other than heavily doped silicon. Besides TFT, metal-insulator-metal (MIM) and metal-oxide-semiconductor (MOS) structures were also made using HfO2 as oxide dielectric layer. The dielectric layer thickness, along with various growth parameters were studied and optimized using the various electrical characterization results from MOS, MIM and FET devices, to know the limit of oxide thickness that can provide sufficient charge polarization and electric field for channel conduction at lower gate voltages while giving low leakage current for the successful operation of the field-effect transistor (FET) device.

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  • Published: 05 June 2023

Monolithically-stacked thin-film solid-state batteries

  • Moritz H. Futscher   ORCID: orcid.org/0000-0001-8451-5009 1   na1 ,
  • Luc Brinkman 1   na1 ,
  • André Müller   ORCID: orcid.org/0000-0003-2275-8034 1 ,
  • Joel Casella   ORCID: orcid.org/0000-0002-2098-2983 1 ,
  • Abdessalem Aribia 1 &
  • Yaroslav E. Romanyuk   ORCID: orcid.org/0000-0002-0529-228X 1  

Communications Chemistry volume  6 , Article number:  110 ( 2023 ) Cite this article

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The power capability of Li-ion batteries has become increasingly limiting for the electrification of transport on land and in the air. The specific power of Li-ion batteries is restricted to a few thousand W kg −1 due to the required cathode thickness of a few tens of micrometers. We present a design of monolithically-stacked thin-film cells that has the potential to increase the power ten-fold. We demonstrate an experimental proof-of-concept consisting of two monolithically stacked thin-film cells. Each cell consists of a silicon anode, a solid-oxide electrolyte, and a lithium cobalt oxide cathode. The battery can be cycled for more than 300 cycles between 6 and 8 V. Using a thermo-electric model, we predict that stacked thin-film batteries can achieve specific energies >250 Wh kg −1 at C-rates above 60, resulting in a specific power of tens of kW kg −1 needed for high-end applications such as drones, robots, and electric vertical take-off and landing aircrafts.

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Introduction

Improving the performance of electrochemical energy storage devices is critical for the electrification of transport on a large scale. The specific energy of Li-ion batteries has improved greatly in recent decades, with record values >500 Wh kg −1 —close to predicted specific energy limits 1 , 2 , 3 , 4 . These batteries employ organic liquid electrolytes and composite cathodes with active electrode particles of ten micrometers in diameter. While such composite cathodes can provide high energies, the long diffusion path of Li ions within the composite cathode limits their rate capability, and thus their specific power 5 with record values up to 2.6 kW kg −1 6 . In addition, capacity fading and Li dendrite growth at high rates is an ongoing challenge and poses a significant limitation and safety risk when combined with flammable organic liquid electrolytes 7 , 8 , 9 .

Solid-state batteries (SSBs) have attracted great interest for their ability to increase safety at high charging/discharging rates 10 . However, the specific energy and power of SSBs lag behind that of conventional Li-ion batteries because current solid separators are significantly thicker than the separators used in Li-ion batteries with organic liquid electrolytes 11 , 12 .

Vacuum-based methods enable the fabrication of thin-film SSBs with electrode thicknesses on the order of micrometers in combination with (sub)micrometers-thick separators and current collectors 13 , 14 . In contrast to wet-chemical methods, solid-state thin films prepared by vacuum-based methods such as sputtering are dense and homogeneous and offer precise control of film thickness and composition 15 . Due to the short diffusion paths, thin-film SSBs offer more than ten times higher charging/discharging rates than composite cathodes 16 , 17 , enabling high powers yet with limited energy due to low areal capacities.

This work presents how a monolithic stack of thin-film cells can enable SSBs with both high energy and power. We demonstrate a prototype of a monolithically (bipolar) stacked thin-film battery with two cells electrically connected in series. Moreover, we predict the specific energy and power of monolithic stacked thin-film batteries using a thermo-electric model. We show that monolithically stacked batteries can potentially achieve specific energies >250 Wh kg −1 at charge/discharge times of less than 1 min, resulting in high specific powers of tens of kW kg −1 . These proposed batteries thus close the gap between supercapacitors and Li-ion batteries and facilitate the electrification of high-end applications such as drones, robots, and electric vertical take-off and landing aircraft (eVTOLs).

Stacked thin-film batteries

All-solid-state thin-film battery cells consist of a vacuum-processed cathode, solid electrolyte, and Li-metal anode, as illustrated in Fig.  1a . The most commonly used solid electrolyte in thin-film cells is Lipon, enabling Li-metal anodes and high-voltage cathodes due to its wide electrochemical stability window from 0 to 5 V vs. Li/Li + 18 . Thin-film cells using Lipon were shown to cycle for more than 10,000 cycles with a remarkably low degradation (<10%) 19 —a performance that has not been matched by any other SBB to date. In addition, thin-film cells offer fast charging (<1 min), are non-flammable, have excellent temperature stability suitable for temperature ranges between −40 and 150 °C, and have a meager self-discharge rate of <1% per year 13 . However, thin-film cells have a low areal capacity and are therefore limited to applications with low energy requirements, such as smart cards, medical devices, and small sensors for internet-of-things applications 20 .

figure 1

a Thin-film cell consisting of a cathode current collector, cathode, solid electrolyte, anode, and anode current collector. b A cell with a thick cathode and anode that are separated by a thin-film solid electrolyte. c Series-stacked thin-film battery, whereby several thin-film cells are monolithically stacked and electrically connected in series. d Parallel-stacked thin-film battery, whereby several thin-film cells are monolithically stacked and electrically connected in parallel.

To improve the energy of vacuum-deposited batteries, one can increase the cathode (and anode) thickness to a few tens of μm (Fig.  1b ). However, as the cathode’s thickness increases, the cell’s current and resistance increase, reducing the power due to energy lost as heat during cycling 21 , 22 . For cathode thicknesses greater than a few tens of μm, additives in the cathode are required to ensure sufficient ionic and electronic conductivity, decreasing the cathode’s active-to-passive mass ratio.

To increase both the energy and power of vacuum-processed batteries, one can stack several cells on top of each other on a single substrate to form a battery. Monolithic stacking enables the fabrication of stacked thin-film batteries, separated only by thin vacuum-deposited current collectors. The individual cells can be electrically connected in series or parallel (Fig.  1c, d ). When the cells are connected in series, the voltages of the stacked cells add up, while the capacity is limited by the cell with the lowest capacity. Such series-connected cells are often referred to as bipolar batteries. When the cells are connected in parallel, the capacities of the cells add up while the voltage is limited by the cell with the lowest voltage. Depending on the application, a high voltage (connected in series) or a high capacity (connected in parallel) design may be advantageous.

Table  1 compares the characteristics of the different vacuum-deposited device configurations. Cells with thick cathodes are suitable for high-energy cells but have a limited rate capability. In contrast, stacked thin-film batteries exhibit low heat losses, resulting in a good rate capability that enables increased power with reduced thermal management requirements. Although stacked thin-film batteries connected in series and parallel have different voltages and capacities, the usable energy and power are the same. Nevertheless, the different connection schemes have implications for the design and operation of the cells. For example, a high battery voltage helps to reduce cable power losses. The series connection further allows for a simpler cell design by eliminating the need for external connections such as tabs and wires. Differences also exist when a cell develops a shunt, e.g., by forming a dendrite. In the case of the parallel-stacked thin-film battery, a shunt in one cell can significantly reduce the effective output voltage. This is in contrast to a series-stacked thin-film battery, where a shunt in one of the cells would reduce the cumulative voltage of the battery. The failure of a cell within the battery stack is thus easier to identify in the series-stacked battery compared to the parallel-stacked battery. In addition, the current flow through the short-circuited cell will be higher in the case of a parallel-connected battery pack, which can locally heat the cell and potentially lead to accelerated degradation of the battery.

We note that stacking cells is a concept also used in conventional SSBs to simplify cell design by reducing external connections and cooling system requirements 23 , 24 , 25 . While bipolar stacked SSBs promise a 30% increase in specific energy and power 26 , their rate capability would still be limited by the long diffusion paths within the electrodes. Stacked thin-film batteries have further been discussed in patents 27 , 28 and previously attempted to be commercialized by a company called Sakti3 29 . However, to our knowledge, there has been no reported demonstration of a working stacked thin-film battery within both patents and academic literature, except for a study published in 2003 which demonstrated only one cycle at a C-rate of C/3 30 . Our work demonstrates thin-film batteries over many cycles with effective C-rates up to 60.

Experimental proof of concept

To demonstrate an experimental proof-of-concept of a monolithically-stacked device, we fabricated a (bipolar) stacked thin-film battery consisting of two cells electrically connected in series. Each cell consists of an Al cathode current collector, an amorphous LiCoO 2 (LCO) cathode, a Lipon solid electrolyte, a Si anode, and a Cu anode current collector, as illustrated in Fig.  2a . Amorphous LCO was chosen as the model cathode for this proof-of-concept because it requires no high-temperature post-crystallization steps that could otherwise damage the anode and electrolyte. Since monolithic stacking requires a smooth interface between two adjacent cells, we use a Si anode instead of a Li-metal anode, which is often inhomogeneous when deposited via vacuum-based methods. The inhomogeneous deposition of Li metal can lead to contact between the cathode of cell 2 and the anode of cell 1, resulting in battery failure. In contrast, the Si anode is deposited homogeneously, allowing a smooth interface between the two adjacent cells, as seen in the SEM cross-section in Fig.  2b . Figure  2c shows a top view of four series-stacked thin-film batteries. See Supplementary Note  1 , Fig. S 1 , and Fig. S 2 for individual electrode performance data, while Supplementary Fig. S 3 presents XRD measurements.

figure 2

a Schematic illustration of the fabricated series-stacked thin-film battery. The two cells are marked by red dashed boxes. b FIB-SEM cross-section of a monolithically stacked thin-film battery connected in series. The two cells are separated only by thin current collectors, with the cathode current collector of cell 2 directly deposited on the anode current collector of cell 1. c Picture of four series-stacked thin-film batteries. The battery area (1 × 3) mm is marked by a red dashed box. d Charge–discharge curves of a series-stacked thin-film battery measured at C /10 (1 μA cm −2 ). The voltage of the series-stacked battery is the combined voltage of the two individual cells, which were cycled simultaneously. e The discharge energy of the series-stacked thin-film battery was measured at C -rates ranging from C /10 (1 μA cm −2 ) to 2 C (20 μA cm −2 ).

The voltage versus capacity curves in Fig.  2d show the charge and discharge behavior of the series-stacked thin-film battery. The voltage of the whole battery corresponds to the sum of the voltages of the two cells, as expected for an electrical series connection of the cells. The average charge and discharge voltages are 7.39 and 6.74 V, respectively. Prior to testing, the cells were precycled individually (see Supplementary Note  2 and Fig. S 4 ). During charging, current flowed through the entire cell stack, increasing the voltage of both cells. The voltages of cells 1 and 2 were measured independently, and the cycling process was controlled to keep both cells between 3.0 and 4.2 V. Cell 1 had a slightly lower capacity than cell 2. Therefore, cell 1 was the first to reach 4.2 V, while cell 2 remained at a lower state of charge and did not reach 4.2 V. This is more evident at higher C -rates (see Supplementary Fig. S 5 ). Figure  2e shows the discharge energy of the series-stacked thin-film battery as a function of the C -rate, from C /10 to 2 C . The prolonged cycling of the series-stacked thin-film battery for over 300 cycles is shown in Supplementary Fig. S 6 in the SI. While the battery’s specific energy degrades due to side reactions that reduce the capacity, the battery could operate up to C -rates of 2 and for hundreds of cycles without failure. We expect the amorphous LCO to be the limiting factor in the observed cycle life (see also Supplementary Note  1 ). Supplementary Fig. S 7 further shows the discharge capacity of three individual batteries along with their coulombic efficiencies.

The potential of stacked thin-film batteries

To further predict the performance potential of stacked thin-film batteries, we used a lumped steady-state thermo-electric model. The model calculates stacked thin-film batteries’ specific energy and rate capability, considering the operating limits imposed by voltage efficiency, critical current density, and thermal constraints. The model’s concept and basic working mechanism are illustrated in Fig.  3a and described in detail in Supplementary Method 1. The model assumes ten monolithically stacked cells on an Al substrate and lumps the electrochemical behavior of the individual cells into a constant voltage source in series with resistances that represent the ionic and electronic conductivity of the different material layers. The thermal behavior is modeled by Joule heating and 1D steady-state heat conduction (see Supplementary Fig.  8 ). We assumed anode-free cells, where the Li-metal anode is formed from the Li present in the cathode during the charging of the cell. Such an anode-free thin-film cell has already been achieved using Lipon as the solid electrolyte with critical current densities of up to 5 mA cm −2   31 , which can be further increased up to 8 mA cm −2 with thin carbon interlayers that are only a few tens of nanometers thick 32 .

figure 3

a Schematic illustration of the lumped steady-state thermo-electric model based on a series-stacked thin-film battery with the in-plane heat transfer to cooling channels on the side. Each anode-free cell consists of a 300 nm thick Al cathode current collector, a cathode with variable thickness, a 1 μm thick Lipon solid electrolyte, and a 100 nm thick Cu anode current collector. The substrate consists of a 4 μm thick Al foil. b Ragone plot of a simulated stacked thin-film battery, each cell having a 4 μm thick NMC811 cathode. The limiting factors imposed by voltage efficiency ( V/V OCV ), critical current density ( J ), and thermal constraints (Δ T ) are indicated. c The potential of stacked thin-film batteries is calculated for two different cathode materials—LCO and NMC811—for different cathode thicknesses, which are indicated at the respective lines. The green dashed lines indicate different charging and discharging rates. Note that the specific energies and powers given here are on a stack level, including substrates but not including cell casing.

Figure  3b shows the specific power of the battery as a function of its specific energy in a Ragone plot for the case of a 4 μm thick LiNi 0.8 Co 0.1 Mn 0.1 O 2 (NMC811) cathode per cell. Starting from high energy and low power, the power increases with increasing C -rate, while the energy decreases due to resistive losses. When the resistive losses lead to a voltage loss of 50%, the power reaches its maximum and decreases at higher C -rates (see Supplementary Fig. S 9 ). This decrease in power at high C -rates is universal for different battery material systems. Still, it is not usually shown in Ragone plots, as this is not a range of interest for battery operation. The simulated battery consists of ten stacked cells. Further, increasing the number of cells above ten has diminishing returns toward increasing the specific energy (see Supplementary Fig. S 10 ).

In addition to voltage efficiency ( V ), the critical current density ( J ), and the maximum allowable temperature difference between the center of the cell and the cooling channel (Δ T ) are two other factors that limit the power of the cell. For the case of 4 μm NMC811 as cathode, these limiting factors are shown in Fig.  3b for a temperature difference of 10 and 100 K and critical current densities of 2 and 5 mA cm −2 . The limiting factor is different for different cathode thicknesses and materials, as shown in Supplementary Fig. S 11 .

Figure  3c shows the simulated potential of stacked thin-film batteries for two different cathode materials, LCO and NMC811, with variable thicknesses. For the operating range, we assume a limiting temperature difference of 100 K and a limiting critical current density of 5 mA cm −2 . For NMC811 cathodes with a thickness larger than 4 μm, specific energies above 500 Wh kg −1 are calculated, which coincides with the predicted specific energy limit for SSBs using intercalation cathodes 3 . To obtain high specific power, thin cathodes are required to decrease the resistance losses during fast discharging. Using thin cathodes with a thickness below 1 μm, stacked thin-film batteries can ultimately achieve high specific powers >10 kW kg −1 at C -rates greater than 60.

Benchmarking the performance

To relate the experimental proof-of-concept results and the simulated potential of stacked thin-film batteries to published data on SSBs, we compare our results with literature data for all-SSBs in Fig.  4 11 . Note that our experimental values and literature data include only the anode, solid electrolyte, and cathode and exclude the current collectors and cell casing. The volumetric and gravimetric energy densities, including the current collectors, for three different cells are provided in Supplementary Fig. S 12 . In accordance with Randau et al. 11 , the target performance range of an SSB is specified with an energy of more than 250 Wh kg −1 and a cycle rate of more than 1 C, shown as a green-shaded area in Fig.  4 . Shown in yellow is the performance of a liquid electrolyte Li-ion battery (LG 18650 HG2L 3000 mAh) with one of the highest reported specific power values for commercially available batteries (including a current collector and cell housing) 33 . While we find that the performance of our series-stacked battery is on par with published results on SSBs, the performances of all the experimental data on SSBs are significantly lower than conventional Li-ion batteries.

figure 4

Ragone plot showing the performance of our series-stacked thin-film battery (purple), compared to published results of state-of-the-art (SoA) SSBs measured between 20 and 30 °C (gray) 11 . Our experimental results represent the mean of the values shown in Fig.  2e . Note that both data sets exclude the current collectors and cell casing. Further note that the C rates shown in Fig. 2e refer to initial capacity values under low discharge rates, while the C-rates in Fig. 4 correspond to effective discharge times. The yellow line shows the performance of a commercial lithium-ion battery for power tools, including current collectors and cell casing 33 . Blue and orange lines show the simulated potential of stacked thin-film batteries, including current collectors and substrates for LCO and NMC811 as cathode, respectively. The green shaded area shows the target performance for SSBs.

The calculated performance of stacked thin-film batteries using LCO and NMC811 cathode is shown in Fig.  4 as a solid blue and orange line, respectively (including current collectors and substrates but without cell casing). It is important to note that all-SSBs, such as the proposed stacked thin-film battery, have significantly lower packaging requirements than conventional Li-ion batteries because of the absence of liquid components. We find that stacked thin-film batteries have the potential to reach specific energies >250 Wh kg −1 at a C-rate of 10 C for both NMC811 and LCO and even >250 Wh kg −1 at a C -rate of 60 C for thin NMC811. In comparison, conventional SSBs with an NMC811 composite cathode thickness of more than 30 μm fail to achieve C rates above 10 C 22 —a distinct difference between stacked thin-film batteries and conventional SSBs.

Conclusions

We present a high-power and high-energy SSB design based on monolithically-stacked thin-film cells fabricated by scalable vacuum deposition. The individual cells can be electrically connected either in series or in parallel. Although the achievable energy and power of series- and parallel-stacked thin-film batteries are the same, the series-stacked thin-film batteries have some advantages over the parallel-stacked thin-film batteries due to lower currents and simplified cell design. We have experimentally demonstrated a proof-of-concept of a (bipolar) series-stacked thin-film battery. The performance of the fabricated stacked thin-film battery is on par with published results on SSB. We have further predicted the performance potential of stacked thin-film batteries using a thermo-electric model. Our model demonstrates that stacked thin-film batteries can reach specific energies >250 Wh kg −1 at C-rates greater than 60.

The unique differentiator of thin-film batteries over conventional SSBs is that the diffusion paths are short, which enables high C -rates and, thus, high power. While thick (composite) cathodes are well suited for applications requiring high energies, such as batteries for electric vehicles, stacked thin-film batteries with thin cathodes in the order of a few μm are well suited for applications requiring both high power and high energies, such as batteries for drones, robots, or eVTOLs that have stringent requirements for battery performance 34 .

There is undoubtedly a long way to go before the full potential of stacked thin-film batteries is realized. Several innovations are required: (i) Depending on whether high energy or high power is desired, the cathode thickness must be increased to up to tens of μm; (ii) the cathode must be crystallized to maximize capacity but without degradation of the other layers. This may be achieved by rapid thermal annealing 35 , photonic annealing methods 36 , or the use of cathodes such as vanadates with low annealing temperatures 37 ; (iii) the number of stacked cells must ideally be increased up to 10; (iv) the development of stacked thin-film cells in an anode-free design, e.g., by thin seed layers of gold or carbon 32 , 38 ; (v) the fabrication of stacked thin-film batteries on thin substrates, such as thin metal foils 39 , 40 ; (vi) the use of a bipolar current collector to avoid eventual formation of galvanic corrosion between the two metals during cycling.

Open questions remain as to how cycling-related volume changes affect such stacked thin-film batteries, especially when the number of cells increases, and how the vacuum-based deposition methods can be scaled to make stacked thin-film batteries economically viable. The fabrication costs for multi-cell thin-film batteries are expected to be higher than for conventional batteries, as vacuum coating is more expensive in terms of material volume than a slurry coating or printing. Alternative physical vapor deposition processes such as arc deposition and plasma- or thermal spraying can be explored to increase volumetric deposition rates reducing fabrication costs.

Fabrication

Si wafers with a 110 orientation and a thickness of 525 μm from University wafers were cleaned by ultra-sonication for 15 min, subsequently in detergent in deionized water, deionized water, acetone, and isopropanol. Subsequently, TiN with a thickness of 50 nm was deposited as an adhesion layer using a CT200 magnetron sputtering cluster (Alliance Concept) at a temperature of 450 °C by DC magnetron sputtering of a 25 cm target of Ti at a gas flow of 120 sccm Ar and 10 sccm N 2, a power of 3.1 W cm −2 , and a working pressure of 3 mTorr. All following depositions were performed either by a Nexdep evaporator (Angstrom Engineering Inc.) for thermal evaporation or with an Orion sputtering system (AJA International Inc.) for DC and RF sputtering. First, the cathode current collector Al with a thickness of 300 nm was deposited by thermal evaporation at a rate of 1 Å s −1 . Next, the LCO cathode with a thickness of 300 nm was deposited at room temperature through a shadow mask (3 × 1 mm) by RF magnetron sputtering of a 2” targets of Li 2 CO 2 at a gas flow of 24 sccm Ar and 1 sccm O 2 , a power of 15.3 W cm −2 , and a working pressure of 3 mTorr. Assuming a density of 4.79 g cm −3 , this corresponds to an areal mass loading of 0.1437 mg cm −2 per cell. The solid electrolyte Lipon with a thickness of 800 nm was deposited at room temperature by RF magnetron sputtering using sputtering of 2” targets of Li 3 PO 4 at a gas flow of 50 sccm N 2 , a power of 5.1 W cm −2 , and a working pressure of 3 mTorr. The Si anode with a thickness of 50 nm was deposited through a shadow mask (5.5 × 3 mm) at room temperature by DC magnetron sputtering using sputtering of 2” targets of Si at a gas flow of 24 sccm Ar, a power of 3.0 W cm −2 , and a working pressure of 4 mTorr. To finish the first cell, the anode current collector Cu with a thickness of 100 nm was deposited through a shadow mask (5.5 × 3 mm) by thermal evaporation at a rate of 1 Å s −1 . Subsequently, to deposit the second cell on top of the first cell, Al, LCO, Lipon, Si, and Cu were deposited as described above through different shadow masks (Al: 5.5 × 3 mm, LCO: 3 × 1 mm, Lipon: 6 × 2 mm, Si and Cu: 5 × 1 mm).

Characterization

Cross-section SEM images were obtained with a Helios NanoLab 600 DualBeam system. Transfer to the FIB-SEM was performed in air with an ambient time of less than 30 seconds. The cross-section was milled with an ion beam current of 0.77 nA, followed by a cleaning cut with an ion beam current of 80 pA at 30 kV. Electrochemical characterization was performed in an Ar-filled glovebox at room temperature without applied pressure using a Squidstat potentiostat (Admiral Instruments). The reported capacities correspond to electrode-level capacities. The theoretical capacity for amorphous LCO used to calculate the C -rate was assumed to be 70 mAh g −1 .

The performance potential of stacked thin-film SSBs was modeled using a lumped steady-state thermo-electric model, the details of which are described in Supplementary Method 1 .

Data availability

The data that support the findings of this study are available from the corresponding author upon reasonable request.

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Acknowledgements

The authors thank Ayodhya N. Tiwari and Maksym V. Kovalenko for carefully reading and commenting on the manuscript. The work is supported by the Strategic Focus Area (SFA) Advanced Manufacturing of the ETH Domain (project “SOL4BAT”) and the Swiss National Science Foundation (grant number 200021_172764). M.H.F. is supported by a Rubicon Fellowship from the Netherlands Organization for Scientific Research (NWO).

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These authors contributed equally: Moritz H. Futscher, Luc Brinkman.

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Laboratory for Thin Films and Photovoltaics, Empa—Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, 8600, Dübendorf, Switzerland

Moritz H. Futscher, Luc Brinkman, André Müller, Joel Casella, Abdessalem Aribia & Yaroslav E. Romanyuk

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M.H.F. conceived the experimental and theoretical work, designed and carried out experimental work, and prepared the paper; L.B. designed and carried out experimental and theoretical work and prepared the paper. A.M. carried out experimental work and performed FIB-SEM measurements. J.C. carried out experimental work and performed XRD measurements. A.A. assisted in thin-film fabrication and helped design experimental and theoretical work. Y.E.R. conceived and supervised the project. All authors reviewed and commented on the paper.

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Correspondence to Moritz H. Futscher or Yaroslav E. Romanyuk .

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M.H.F., A.A., and Y.E.R. are founders of BTRY AG, a company commercializing solid-state batteries. The remaining authors declare no competing interests.

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Futscher, M.H., Brinkman, L., Müller, A. et al. Monolithically-stacked thin-film solid-state batteries. Commun Chem 6 , 110 (2023). https://doi.org/10.1038/s42004-023-00901-w

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thin film thesis

thin film thesis

Dalton Transactions

Strong thickness dependence in thin film photocatalytic heterojunctions: the zno–bi 2 o 3 case study †.

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a Instituto de Investigaciones en Materiales, Universidad Nacional Autónoma de México, Circuito Exterior S/N, Cd. Universitaria, Coyoacán, Mexico City, Mexico E-mail: [email protected]

Semiconductor heterojunctions are an effective way to achieve efficient photocatalysts, as they can provide an adequate redox potential with visible light excitation. Several works have reported synergistic effects with nanoparticle semiconductor materials. The question is still open for thin film heterojunctions formed by stacked layers, as photocatalysis is considered a surface phenomenon. To investigate if the internal layer really affects or modifies the photocatalytic properties of the external material, we analyze the thin film heterojunction with ZnO and Bi 2 O 3 semiconductors deposited by spray pyrolysis in two configurations: substrate/ZnO/Bi 2 O 3 and substrate/Bi 2 O 3 /ZnO. Microstructural analysis was performed to verify the formation of the physical junction of the materials and discard new ternary phases. The photocatalytic activity was analyzed as a function of the thickness of the layers under blue light irradiation. We determined the conduction and valence bands positions, the carrier concentrations, mobilities, Fermi levels, etc. that allowed us to distinguish two reaction mechanisms depending on the configuration. There is a strong compromise between the order and thickness of the layers with the photocatalytic activity. The internal electric field produced in the interface defines the route of the photogenerated charges, and therefore the photocatalytic response. Thus, well-designed thin film heterojunctions can indeed improve the photocatalytic activity of the surface layer.

Graphical abstract: Strong thickness dependence in thin film photocatalytic heterojunctions: the ZnO–Bi2O3 case study

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thin film thesis

Strong thickness dependence in thin film photocatalytic heterojunctions: the ZnO–Bi 2 O 3 case study

A. Bernal-Díaz, A. Hernández-Gordillo, J. C. Alonso, S. E. Rodil and M. Bizarro, Dalton Trans. , 2024, Advance Article , DOI: 10.1039/D4DT00697F

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MRSEC/MSE Special Seminar: Designing New Electronic Phases Intransition-Metal Oxide Thin Films

thin film thesis

Abstract:  The discovery of new quantum matters stays at the forefront of materials science and condensed matter physics, which offers the most promising way to solve the global energy and information issues. Thanks to the rapid development of epitaxial techniques, the synthesis of quantum materials can be precisely controlled at the atomic scale, opening new avenues for tailoring the device geometry and manipulating the functional properties. Although many external stimuli have been implemented to explore the exotic states in atomically thin films, the lack of microscopic understanding of the electronic structure at such extreme length scale has prevented us from fully unleashing the potential of epitaxial technology to engineer novel quantum materials. In this talk, I will show how to establish the connection between the macroscopic property and the microscopic structure in transition-metal oxides. By leveraging the power of thin film synthesis and advanced spectroscopy measurements, I explored the differentiated roles of Lifshitz transition on the thermodynamic and superconducting properties of La2-xSrxCuO4, as well as the underlying mechanism of metal-to-insulator transition in perovskite nickelate NdNiO3. This property-structure relationship will provide guiding rules for designing new electronic phases in transition-metal oxide films.    

Bio:  Zhong was born and raised in China. He completed his undergraduate degree at Nanjing University in 2012, and received his doctorate degree in physics from Tsinghua University in 2019. In his Ph.D. study, he combined molecular beam epitaxy and scanning tunneling microscopy techniques to investigate the exotic properties of topological materials and unconventional superconductors. Now he is a postdoctoral fellow at Stanford University. His current research uses synchrotron-based spectroscopic tools to elucidate the electronic structure of strongly correlated materials, particularly high-temperature cuprate superconductors and functional oxides. 

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  • 8 Apr MRSEC/MSE Special Seminar: Designing New Electronic Phases Intransition-Metal Oxide Thin Films
  • 9 Apr MRSEC/MSE Special Seminar: Low-Dimensional Quantum Materials Design Through Atomically Precise Film Synthesis
  • 11 Apr MSE 298 Seminar: Adaptive Materials Through Bioinspired Design and Additive Manufacturing
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